Zf 16 speed gearbox pdf

Trucks truck ecosplit zf friedrichshafen ag youtube. Zf started off with the twospeed reverse transmission for wheel loaders and now equips a wide range of construction vehicles. For shaft mounted gearboxes with torque arm, it has to. National renewable energy laboratory national wind technology center. Note that dexron iii is only listed by zf for the zf 3 speed and 4 speed boxes, not for the 5 speed nor 6 speed boxes. With the modular 8hp 8speed automatic transmission kit, vehicle. Our wide range of zf gearboxes covers the whole range of zf truck gearboxes. Zf mixer transmissions combine expertise and experience from almost 50 years of development and operation under a variety of challenging conditions from the saudi arabian desert to the arctic circle. Zf shift actuator for 12 and 16 speed astronic gearbox. If you have additional useful info please feel free to add it to this thread.

Global english if your country is not listed, select other countries to visit our zf aftermarket global website. Zf can accept no liability for gearbox noise caused by vibrations or for damage to the gearbox, the flexible coupling or to other parts of the drive unit caused by this kind of vibration. Zfduoplan twospeed gearbox 2k250 2k300 industrial drives. See installation drawings or page 1516 for bearing data. Reman transmissions come equipped in four basic configurations. Gearboxes are available either on service exchange or customer unit repair basis. Zf 5hp19 transmission repair manual pdf free online this manual. Thanks to the servoshift, gear changes with the fully synchronized ecosplit including its up to 16 speeds are quiet. The standard and advanced search finds sachs spare parts with all information and technical details. Zf meritor offers remanufactured reman transmissions when you require a complete transmission replacement. The zf product is safe to operate in its delivery status.

Falcon fg mk2 eco lpi zf 6spd auto gearbox 119,586km. This list of zf transmissions details those automotive transmissions created. Off highway use first 30 hours change transmission oil on new units. This topic comes up regularly and as with all topics, it is very difficult to dig out the old relevant posts using our forum search, so i think the info weve gathered is useful to keep here in our stickies. This means the zf 8hp remains the transmission of choice for almost all vehicle classes with a wide range of motorization and drive variants. This gearbox presented with loss of 1st and 5th and subsequent gears through the range due to the hub breaking, removable dogs and syncro breaking into several parts, as with commercials parts are usually available from the main agents. Gearbox typical failure modes, detection and mitigation methods. Automatic transmission system for heavy duty special. Manual zf transmissions for trucks with teml 01 label on the type plate.

Zf can accept no liability for personal injury, loss of life, or damage or loss of property due to the failure of the buyer to specify a torsional limit stop. One of its main aims is to improve vehicle fuel economy, and it can achieve an 11% saving compared to the zf 6 speed transmission and 14% versus modern 5 speed transmissions. Truck, bus and special applications according to sections 1. Moreover, it can be equipped with a secondary retarder and ptos. Smooth gear changes preserve the clutch and the downstream driveline. Zf freedomline transmissions are automated with integrated electronics for worryfree shifting. Compatible with all types of engines and propulsion systems, including waterjets and surface piercing propellers, as applicable. The second generation of the astronic launched in 2000 created a range of transmissions capable of handling torque outputs from 500 nm through to a peak of 3100 nm, with a choice of 12speed or 16speed alternatives, dependent on the specific vehicle application. Zf marine spa, via penghe, 48, padova, italy phone. Further features of the twospeed manual gearbox include the smaller space.

Zfduoplan 2k twospeed gearboxes zftiratron hysteresis brakes customer specific gearboxes zfecolift. The process is similar for vehicles from the 80s to the superduty. Transmission service repair manuals pdf online download. Description reverse reduction marine transmission with hydraulically actuated multidisc clutches. Zf 16s 181 and 16s 221 gearboxes repaired by zf technician with 20 years experience we carry all common parts in stock for quick turnaround. Set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. Manual and spare parts list zf m line 3 this zf m manual has been prepared for all those who have to do with zfhurth marine reversing gearbox units of the zf m line, including models zf 3 m, zf 5 m, zf 10 m, zf 12 m, zf 15 m, zf 15 ma, zf 25 m, zf 25 ma, zf 30 m, zf 15 miv, in particular for power plant suppliers shipyards craft owners.

Average speed up to 20 kmh stationary drives nmv 1. Ford zf5 5 speed swap in a 97 powerstroke i put a 5 speed in the white trash millionaire. Technical information 5 speed family tree zf services north america, llc 777 hickory hill drive, vernon hillsil 60061usa email. With twelve gear steps, the as tronic mid ensures the efficient progress of trucks with a gross weight of between 12 and 36 tons. Zf selects torsional couplings on the basis of nominal input torque ratings and commonly accepted rated engine governed speeds. Home spares gearbox 16 speed zf ecosplit 16s221 gearbox. Fully works tested, reliable and simple to install design, manufacture and quality control standards comply with iso 9001.

Every 500 hours change transmission oil when severe dirt conditions exist. Related products for zf transmission repair manual pdf. Every hours change transmission oil normal off highway. The second generation of the astronic launched in 2000 created a range of transmissions capable of handling torque outputs from 500 nm through to a peak of 3100 nm, with a choice of 12 speed or 16 speed alternatives, dependent on the specific vehicle application.

Truck gearbox zf 16 speed daf man iveco mack hino engine. Lockup of torque converter at driving speed thereby shifting without loss. The zf ecosplit is a 4 speed fitted with a range and splitter thus giving you 16 foward gears. Commissioning and maintenance of the gearboxes must be performed in line with our operating manual.

Zf north america remanufactured transmissions and parts catalog ford truck manual transmissions pdf. I am thinking that unless there is a means for the air to gain access to the inside of the gearbox directly from the valve the actuator is the only other option. Zf transmission service manual 5 2 transmission system 2. This list of zf transmissions details those automotive transmissions created by the german zf friedrichshafen ag engineering company there are two fundamental types of motor vehicle transmission. Manual and spare parts list zf m line 3 this zf m manual has been prepared for all those who have to do with zf hurth marine reversing gearbox units of the zf m line, including models zf 3 m, zf 5 m, zf 10 m, zf 12 m, zf 15 m, zf 15 ma, zf 25 m, zf 25 ma, zf 30 m, zf 15 miv, in particular for power plant suppliers shipyards craft owners. Nm ftlb kw hp kw hp kw hp kw hp rpm 2100 rpm 2300 rpm 2450 rpm 1. Product selection guide 2017 zf marine pdf catalogs. This includes parts for transmissions, engines and other components. Manual and automated zf transmissions for trucks, buses, light commercial vehicles and special vehicles with teml 02 label on the type plate. Service manual and spare parts list plaisance pratique.

Opening the zf gearbox in this vlog im opening the bmw zf 5 speed gearbox. Zf recommends the use of a torsional limit stop for single engine powered boats, wherein loss of. Zf meritor tcu 2 9speed direct drive, a ratio m15g9am15 m15g9ad15 m15g9ae15 m15g9as15. However, the zf product may pose dangers if improperly used by unauthorized, untrained and uninstructed staff or if not used according to its intended use. An operator can easily switch to manual control at any time. Released as the 6hp26 in 2000, it was the first sixspeed automatic transmission in a production passenger car. Our extensive range of modern workshops and storage areas includes a fully equipped fitting bay for top quality gearbox fitting, if required.

Zffreedomline transmissions are automated with integrated electronics for worryfree shifting. Zf is continuing further optimizations in the most important transmission characteristics based on the successful 8hp series. How to rebuild fuller 18 speed transmission duration. Zf ecofluid m was specially designed for applications with manual transmissions and automatic transmissions in commercial. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals. Section 1 general 12 letter and model designation technical data 14 lubrication 15 recommended lubricants 16 torque tightening recommendations 112. Call arvinmeritors worldwide aftermarket at 8887259355 to order a zf meritor reman transmission. Zf freedomline transmission models are available in 12 speed direct and overdrive, and. Other variations of the first generation 6hp in addition to the 6hp26, were 6hp19, and 6hp32.

Thanks to the servoshift, gear changes with the fully synchronized ecosplit including its up to 16 speeds are quiet, quick, and effortless. Selection between manual and automatic shift system. List of zf transmissions wikimili, the best wikipedia reader. The zf product is designed and produced in line with stateoftheart technology. Use parts breakdown for gearbox as reference to part assembly order. List of zf transmissions wikipedia republished wiki 2. For more than 40 years, centranz has been providing superior quality industrialhydraulic transmission parts and service for. Hey, i would really appreciate if someone could give me some instructions on how to drive a zf 16 speed gearbox model 2520, eco split. This book is intended to be a quick reference information, see operator manual. Find model type in index or find gearbox assembly number in list. Vehicle manufacturers from the usa to china place their trust in the high quality of zf mixer transmissions. Moreover, in comparison with mineral transmission fluids, zf ecofluid m helps to reduce fuel consumption by 0.

Also the important things you should not do, advice on when to shift gears and stuff like that. Gearbox typical failure modes, detection and mitigation. Zf aftermarket worldwide your partner wherever you are. Zf 5hp24 automatic transmission spare parts catalog pdf free online the specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. The automatic transmission system represents dynamic driving with reduced fuel consumption. This gearbox presented with loss of 1st and 5th and subsequent gears through the range due to the post zf ecosplit 16 speed appeared first on. Maintenance and diagnostics manual mm0150 zffreedomline. Automatic once placed in drive or any other automatic selector position, it selects the gear ratio dependent on engine speed and. The correct oilfluid note that i use the term oil to mean fluid in this context. Check for leaks every 80,000km change transmission oil. Pros in driveline, safety and chassis technology zf aftermarket. Motorsport professional joachim waagaard masters daring drifts with the proven performance of sachs clutches. Zffreedomline transmission models are available in 12speed direct and overdrive, and. It had its debut in the bmw 7 series f01 760li saloon fitted with the v12 engine, and since then each new bmw model in all series down.